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Course code: 000516
School of Engineering
VEND004 - Repair of Oil-Free Screw Compressors CompAir
4.5
12 ratings
13 students
Upcoming sessions
Date
Duration
Location and language
Format
Price
Date: Any time
Duration: -
Location and language: Online - Russian
Format: Self-paced
Price: $139,99
Format: Self-paced
Special Offer
Competencies
What this course about?

The training program "Repair of Oil-Free Screw Compressors CompAir D75-10A and CompAir D250-10" is a specialized course carefully designed for professionals working in the field of compressor maintenance and repair. The primary target audience of this course includes Level 6 repair technicians, dynamic equipment repair specialists, and senior equipment repair engineers.

The course content is systematically divided into training modules, each dedicated to various aspects of these compressors. The objective is to provide a comprehensive understanding of the operations, troubleshooting, and maintenance processes of the CompAir D75-10A and CompAir D250-10 models.

Starting with an in-depth review of the design and functions of these compressors, participants will gain a clear understanding of the different systems and circuits integral to their operation. Modules covering safety conditions and protocols ensure that all participants are well-versed in the safety regulations associated with these compressor models.

In addition to theoretical training, a significant part of the program is focused on imparting practical skills. Modules on commissioning and operation procedures equip delegates with the knowledge needed to start up and run these compressors. This includes initial and scheduled commissioning steps, along with guidelines for normal operation.

Troubleshooting is an essential part of any maintenance training, and this program is no exception. Detailed modules will help participants understand common errors, their potential causes, and the most effective strategies for resolution. This critical knowledge helps maintain operational efficiency and minimize downtime.

The program also delves into the technical aspects of maintaining and servicing these compressors. Routine maintenance, equipment inspections to ensure safety, and even complex tasks such as disassembly and assembly, adjusting screw clearances, and managing tolerances are part of the curriculum.

Additionally, the training includes instructions on deactivating and dismantling the compressors when necessary. Proper disposal procedures, as well as an understanding of the specifications and use of various lubricants and additives, are also covered in the course content.

Overall, the training course will be conducted offline, in a practical environment, providing delegates with an immersive and engaging learning experience. The goal of this program is not only to educate but also to equip participants with hands-on skills that can be directly applied in their workplace, enhancing their individual competencies and collectively improving the operational efficiency of their organizations.

Who is this course for?
This course is primarily designed for technical specialists who are directly involved in the maintenance and repair of oil-free screw compressors, specifically the CompAir D75-10A and CompAir D250-10 models, including:
• Repair Technicians: Repair technicians who have reached Level 6 competency and are looking to deepen their knowledge of these specific compressor models will find this course highly beneficial. It will provide practical knowledge on disassembly, assembly, and defect identification processes, equipping these specialists with advanced skills required for their role.
• Dynamic Equipment Repair Section Specialists: Engineers, technicians, and specialists working in the dynamic equipment repair section, tasked with overseeing, implementing, or participating in the repair of these compressors, should attend this training. It offers a comprehensive overview of the design, operation, troubleshooting, and maintenance of these compressor models.
• Senior Equipment Repair Engineers: This course is also suitable for senior equipment repair engineers who are responsible for supervising teams of technicians and fitters and managing the repair and maintenance work of these compressors. The course content will provide them with the knowledge needed to effectively lead their teams and ensure the accuracy and efficiency of the repair process.
What will you learn?
  • Understand the design and functions of the oil-free screw compressors CompAir D75-10A and CompAir D250-10, including their specific systems and circuits, such as air and water cooling systems, air circuit, external/internal water circuit, oil circuit, and control mechanisms
  • Adhere to safety conditions and protocols related to the operation and maintenance of these compressor models, including the identification and understanding of safety instructions, signs, and equipment
  • Prepare compressors for commissioning, including proper procedures for transportation, placement, piping preparation, and connection processes (compressed air, cooling water, and electricity)
  • Conduct the commissioning and operation of these compressors, including initial and scheduled commissioning, normal operation, and special commissioning cases
  • Troubleshoot common errors, diagnose error sources, and implement effective methods to resolve them
  • Perform comprehensive technical maintenance and repair, including scheduled maintenance, inspection of protective and safety equipment, and execution of more specialized tasks
  • Carry out advanced maintenance tasks such as disassembly, assembly, defect identification of the compressor stage and gearbox, adjusting screw clearances and torque settings, as well as managing tolerances
Instructor
Verified
13 students 4.3 (12 reviews)
Instructor
#General maintenance management
#Mechanical engineering and pipeline systems
За время своей карьеры я возглавлял ремонт и обслуживание тяжелого специального оборудования, насчитывающего более 500 единиц, включая такие известные марки, как Liebherr, CAT, JCB, Kubota, Bobcat, Freightliner, International, Hino, Hyster, Wausau, Atlas ...
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Course outline
  • Introduction to CompAir D75-10A and CompAir D250-10 Compressors
  • Intended Use
  • Service and Nameplate Information
  • Safety Conditions: Overview
  • Transportation, Placement, and Preparation for Commissioning
  • Compressor Design and Working Principle
  • System Diagram: Air-Cooled Compressor
  • System Diagram: Water-Cooled Compressor
  • Control Mechanisms: Automatic Operation
  • Commissioning and Operation
  • Compressor Shutdown
  • Scheduled Oil Replacement in the Screw Compressor
  • Compressor Removal and Disposal
  • Limit Values for Dissolved Substances and Technical Specifications
  • Troubleshooting
  • Maintenance and Service
  • Advanced Servicing
  • Tolerance Management: Runout and Bearings
Eni
Total
Eni
Endesa
Shell
Chevron
Gas Natural
Iberdrola
Eni
Inpex
Eni
Exonmobile
Students feedback
Overall assessment of the course
4.5
67%
17%
17%
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The learning objectives were clear throughout the entire training process
4.2
33%
50%
17%
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I am confident that I will be able to apply the acquired knowledge / skills in their work
4.0
25%
50%
25%
0%
0%
Learning objectives have been achieved
3.7
17%
42%
33%
8%
0%
The content of the program matched my work tasks
3.7
8%
58%
25%
8%
0%
The complexity of the training program corresponded to the level training trainees
4.1
33%
42%
25%
0%
0%
After completing this training program, I have upgraded your level of knowledge in this area
3.9
25%
50%
17%
8%
0%
After completing this training program, I have upgraded the level of their skills in this area
3.8
17%
58%
17%
8%
0%
I can recommend this program to my colleagues
4.1
33%
50%
8%
8%
0%
Roman
11.12.2023
4.0
Alisher
27.11.2023
3.0
Khusen
20.11.2023
5.0
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Training can take place in 4 formats:

  • Self-paced
  • Blended learning
  • Instructor-led online (webinar)
  • Instructor-led offline (classroom)

Description of training formats:

  • Self-paced learning or e-Learning means you can learn in your own time and control the amount of material to consume. There is no need to complete the assignments and take the courses at the same time as other learners.
  • Blended learning or "hybrid learning" means you can combine Self-paced learning or e-Learning with traditional instructor-led classroom or webinar activities. This approach requires physical presence of both teacher and student in physical or virtual (webinars) classrooms or workshops. Webinar is a seminar or presentation that takes place on the internet, allowing participants in different locations to see and hear the presenter, ask questions, and sometimes answer polls.
  • Instructor-led training, or ILT, means that the learning can be delivered in a lecture or classroom format, as an interactive workshop, as a demonstration under the supervision and control of qualified trainer or instructor with the opportunity for learners to practice, or even virtually, using video-conferencing tools.

When forming groups of students, special attention is paid to important criteria - the same level of knowledge and interests among all students of the course, in order to maintain stable group dynamics during training.

Group dynamics is the development of a group in time, which is caused by the interaction of participants with each other and external influence on the group. In other words, these are the stages that the training group goes through in the process of communicating with the coach and among themselves.

The optimal group size for different types of training:

  • Self-paced / E-learning: 1
  • Instructor-led off-line (classroom): 6 – 12
  • Instructor-led on-line (webinar): 6 – 12
  • Blended learning: 6 – 12
  • Workshop: 6 – 12
  • On-the-job: 2 – 4
  • Simulator: 1 – 2

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  • Certificate of Attendance - students who successfully completed the course but did not pass the tests and exams can apply for a certificate of attendance.
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During the training, you may encounter various forms of testing and knowledge testing. The most common assessment methods are:

  • preliminary (base-line assessment) - to determine the current level of knowledge and adapt the personal curriculum
  • intermediate - to check the progress of learning
  • final - to complete training and final assessment of knowledge and skills, can be in the form of a project, testing or practical exam

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We want you to be happy, so almost all purchased courses can be returned within 30 days. If you are not satisfied with the course, you can request a refund, provided the request complies with our return policy.

The 30-day money back policy allows students to receive quality teaching services with minimal risk, we must also protect our teachers from fraud and provide them with a reasonable payment schedule. Payments are sent to instructors after 30 days, so we will not process refund requests received after the refund period.

We reserve the right, in our sole discretion, to limit or deny refund requests in cases where we believe there is refund abuse, including but not limited to the following:

  • A significant portion of the course has been consumed or downloaded by a student before the refund was requested.
  • Multiple refunds have been requested by a student for the same course.
  • Excessive refunds have been requested by a student.
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Smart Virtual Classroom (open digital / virtual classroom).

Conducting classes is based on the fact that the teacher demonstrates text, drawings, graphics, presentations on an interactive board, while the content appears in the student's electronic notebook. A specially designed digital notepad and pen are used to create and edit text and images that can be redirected to any surface via a projector.

Classes are live streamed online, automatically recorded and published on the Learning Portal, allowing you to save them for reuse anytime, anywhere, on any mobile device. This makes it possible not to miss classes and keep up with classes and keep up with the passage of new material.

Game Based Learning (learning using a virtual game environment)

Real-life training uses the principles of game organization, which allows future professionals to rehearse and hone their skills in a virtual emergency. Learning as a game provides an opportunity to establish a connection between the learning activity and real life.

The technology provides the following learning opportunities:

  • Focused on the needs of the user
  • Instant feedback
  • Independent decision making and choice of actions
  • Better assimilation and memorization of the material
  • Adaptive pace of learning tailored to the individual needs of the student
  • Better transfer of skills learned in a learning situation to real conditions

Basic principles of training:

  • A gradual increase in the level of difficulty in the game;
  • Using a simplified version of a problem situation;
  • Action in a variable gaming environment;
  • The right choice is made through experimentation.

The main advantages of Game Based Learning technology:

  • Low degree of physical risk and liability
  • Motivation to learn while receiving positive emotions from the process;
  • Practice - mirroring the real situation
  • Timely feedback
  • Choice of different playing roles
  • Learning in collaboration
  • Developing your own behavior strategy
Laboratory workshops using remote access technologies

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  • Laboratory workshops that simulate the operation of expensive bench equipment in real production
  • Virtual experiment, which is visually indistinguishable from a remote real experiment performed
  • Virtual instruments, which are an exact copy of real instruments
  • Mathematical modeling to clarify the physical characteristics, chemical content of the investigated object or phenomenon.
VEND004 - Repair of Oil-Free Screw Compressors CompAir
Language: English, Russian
Level: Intermediate
mail@tecedu.org
+7 747 898 5041
+7 7182 901 933